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"LED" redirects here. For other uses, see LED (disambiguation).
| Light-emitting diode | |
|---|---|
Red, pure green and blue LEDs of the 5mm diffused type |
|
| Type | Passive, optoelectronic |
| Working principle | Electroluminescence |
| Invented | Oleg Losev (1927)[1][2][3] Nick Holonyak Jr. (1962)[4] |
| First production | 1968[5] |
| Electronic symbol | |
 |
|
| Pin configuration | anode and cathode |
When a light-emitting diode is switched on, electrons are able to recombine with holes within the device, releasing energy in the form of photons. This effect is called electroluminescence and the color of the light (corresponding to the energy of the photon) is determined by the energy band gap of the semiconductor. An LED is often small in area (less than 1 mm2), and integrated optical components may be used to shape its radiation pattern.[8] LEDs present many advantages over incandescent light sources including lower energy consumption, longer lifetime, improved physical robustness, smaller size, and faster switching. However, LEDs powerful enough for room lighting are relatively expensive and require more precise current and heat management than compact fluorescent lamp sources of comparable output.
Light-emitting diodes are used in applications as diverse as aviation lighting, digital microscopes, automotive lighting, advertising, general lighting, and traffic signals. LEDs have allowed new text, video displays, and sensors to be developed, while their high switching rates are also useful in advanced communications technology. Infrared LEDs are also used in the remote control units of many commercial products including televisions, DVD players and other domestic appliances. LEDs are also used in seven-segment display.
Contents |
History
Discoveries and early devices
In 1961 American experimenters Robert Biard and Gary Pittman, working at Texas Instruments,[17] found that GaAs emitted infrared radiation when electric current was applied and received the patent for the infrared LED.
The first practical visible-spectrum (red) LED was developed in 1962 by Nick Holonyak, Jr., while working at General Electric Company.[7] Holonyak first reported this breakthrough in the journal Applied Physics Letters on the December 1, 1962.[18] Holonyak is seen as the "father of the light-emitting diode".[19] M. George Craford,[20] a former graduate student of Holonyak, invented the first yellow LED and improved the brightness of red and red-orange LEDs by a factor of ten in 1972.[21] In 1976, T. P. Pearsall created the first high-brightness, high-efficiency LEDs for optical fiber telecommunications by inventing new semiconductor materials specifically adapted to optical fiber transmission wavelengths.[22]
Commercial development
The first commercial LEDs were commonly used as replacements for incandescent and neon indicator lamps, and in seven-segment displays,[23] first in expensive equipment such as laboratory and electronics test equipment, then later in such appliances as TVs, radios, telephones, calculators, and even watches (see list of signal uses). Until 1968, visible and infrared LEDs were extremely costly, in the order of US$200 per unit, and so had little practical use.[5] The Monsanto Company was the first organization to mass-produce visible LEDs, using gallium arsenide phosphide (GaAsP) in 1968 to produce red LEDs suitable for indicators.[5] Hewlett Packard (HP) introduced LEDs in 1968, initially using GaAsP supplied by Monsanto. These red LEDs were bright enough only for use as indicators, as the light output was not enough to illuminate an area. Readouts in calculators were so small that plastic lenses were built over each digit to make them legible. Later, other colors became widely available and appeared in appliances and equipment. In the 1970s commercially successful LED devices at less than five cents each were produced by Fairchild Optoelectronics. These devices employed compound semiconductor chips fabricated with the planar process invented by Dr. Jean Hoerni at Fairchild Semiconductor.[24] The combination of planar processing for chip fabrication and innovative packaging methods enabled the team at Fairchild led by optoelectronics pioneer Thomas Brandt to achieve the needed cost reductions.[25] These methods continue to be used by LED producers.[26]
Most LEDs were made in the very common 5 mm T1¾ and 3 mm T1 packages, but with rising power output, it has grown increasingly necessary to shed excess heat to maintain reliability,[29] so more complex packages have been adapted for efficient heat dissipation. Packages for state-of-the-art high-power LEDs bear little resemblance to early LEDs.
The blue and white LED
The development of LED technology has caused their efficiency and light output to rise exponentially, with a doubling occurring approximately every 36 months since the 1960s, in a way similar to Moore's law. This trend is generally attributed to the parallel development of other semiconductor technologies and advances in optics and material science, and has been called Haitz's law after Dr. Roland Haitz.[32]
In 2001[33] and 2002,[34] processes for growing gallium nitride (GaN) LEDs on silicon were successfully demonstrated. In January 2012, Osram demonstrated high-power InGaN LEDs grown on Silicon substrates commercially.[35] It has been speculated that the use of six-inch silicon wafers instead of two-inch sapphire wafers and epitaxy manufacturing processes could reduce production costs by up to 90%.[36]
Technology
Physics
The LED consists of a chip of semiconducting material doped with impurities to create a p-n junction. As in other diodes, current flows easily from the p-side, or anode, to the n-side, or cathode, but not in the reverse direction. Charge-carriers—electrons and holes—flow into the junction from electrodes with different voltages. When an electron meets a hole, it falls into a lower energy level, and releases energy in the form of a photon.The wavelength of the light emitted, and thus its color depends on the band gap energy of the materials forming the p-n junction. In silicon or germanium diodes, the electrons and holes recombine by a non-radiative transition, which produces no optical emission, because these are indirect band gap materials. The materials used for the LED have a direct band gap with energies corresponding to near-infrared, visible, or near-ultraviolet light.
LED development began with infrared and red devices made with gallium arsenide. Advances in materials science have enabled making devices with ever-shorter wavelengths, emitting light in a variety of colors.
LEDs are usually built on an n-type substrate, with an electrode attached to the p-type layer deposited on its surface. P-type substrates, while less common, occur as well. Many commercial LEDs, especially GaN/InGaN, also use sapphire substrate.
Most materials used for LED production have very high refractive indices. This means that much light will be reflected back into the material at the material/air surface interface. Thus, light extraction in LEDs is an important aspect of LED production, subject to much research and development.
Refractive index
In general, a flat-surface uncoated LED semiconductor chip will emit light only perpendicular to the semiconductor's surface, and a few degrees to the side, in a cone shape referred to as the light cone, cone of light,[40] or the escape cone.[37] The maximum angle of incidence is referred to as the critical angle. When this angle is exceeded, photons no longer penetrate the semiconductor but are instead reflected both internally inside the semiconductor crystal and externally off the surface of the crystal as if it were a mirror.[37]
Internal reflections can escape through other crystalline faces, if the incidence angle is low enough and the crystal is sufficiently transparent to not re-absorb the photon emission. But for a simple square LED with 90-degree angled surfaces on all sides, the faces all act as equal angle mirrors. In this case the light can not escape and is lost as waste heat in the crystal.[37]
A convoluted chip surface with angled facets similar to a jewel or fresnel lens can increase light output by allowing light to be emitted perpendicular to the chip surface while far to the sides of the photon emission point.[41]
The ideal shape of a semiconductor with maximum light output would be a microsphere with the photon emission occurring at the exact center, with electrodes penetrating to the center to contact at the emission point. All light rays emanating from the center would be perpendicular to the entire surface of the sphere, resulting in no internal reflections. A hemispherical semiconductor would also work, with the flat back-surface serving as a mirror to back-scattered photons.[42]
Transition coatings
After doping the wafer, people at the fabrication plant cut the wafer apart into individual die. Each die is commonly called a chip.Many LED semiconductor chips are encapsulated or potted in clear or colored molded plastic shells. The plastic shell has three purposes:
- Mounting the semiconductor chip in devices is easier to accomplish.
- The tiny fragile electrical wiring is physically supported and protected from damage.
- The plastic acts as a refractive intermediary between the relatively high-index semiconductor and low-index open air.[43]
Efficiency and operational parameters
Typical indicator LEDs are designed to operate with no more than 30–60 milliwatts (mW) of electrical power. Around 1999, Philips Lumileds introduced power LEDs capable of continuous use at one watt. These LEDs used much larger semiconductor die sizes to handle the large power inputs. Also, the semiconductor dies were mounted onto metal slugs to allow for heat removal from the LED die. LED power densities up to 300W/cm2 have been achieved.[44]One of the key advantages of LED-based lighting sources is high luminous efficiency. White LEDs quickly matched and overtook the efficacy of standard incandescent lighting systems. In 2002, Lumileds made five-watt LEDs available with a luminous efficacy of 18–22 lumens per watt (lm/W). For comparison, a conventional incandescent light bulb of 60–100 watts emits around 15 lm/W, and standard fluorescent lights emit up to 100 lm/W. A recurring problem is that efficacy falls sharply with rising current. This effect is known as droop and effectively limits the light output of a given LED, raising heating more than light output for higher current.[45][46][47]
The mechanism behind droop efficiency loss was identified in 2013 as Auger recombination.[48]
As of 2012, the Lumiled catalog gives the following as the best efficacy for each color:[49]
| Color | Wavelength range (nm) | Typical efficacy (lm/W) | |
|---|---|---|---|
| Red | 620 < λ < 645 | 72 | |
| Red-orange | 610 < λ < 620 | 98 | |
| Green | 520 < λ < 550 | 93 | |
| Cyan | 490 < λ < 520 | 75 | |
| Blue | 460 < λ < 490 | 37 |
Practical general lighting needs high-power LEDs, of one watt or more. Typical operating currents for such devices begin at 350 mA.
Note that these efficiencies are for the LED chip only, held at low temperature in a lab. Lighting works at higher temperature and with drive circuit losses, so efficiencies are much lower. United States Department of Energy (DOE) testing of commercial LED lamps designed to replace incandescent lamps or CFLs showed that average efficacy was still about 46 lm/W in 2009 (tested performance ranged from 17 lm/W to 79 lm/W).[52]
Cree issued a press release on February 3, 2010 about a laboratory prototype LED achieving 208 lumens per watt at room temperature. The correlated color temperature was reported to be 4579 K.[53] In December 2012 Cree issued another press release announcing commercial availability of 200 lumens per watt LED at room temperature.[54]
Lifetime and failure
Main article: List of LED failure modes
Solid-state devices such as LEDs are subject to very limited wear and tear
if operated at low currents and at low temperatures. Many of the LEDs
made in the 1970s and 1980s are still in service today. Typical
lifetimes quoted are 25,000 to 100,000 hours, but heat and current
settings can extend or shorten this time significantly. [55]The most common symptom of LED (and diode laser) failure is the gradual lowering of light output and loss of efficiency. Sudden failures, although rare, can occur as well. Early red LEDs were notable for their short service life. With the development of high-power LEDs the devices are subjected to higher junction temperatures and higher current densities than traditional devices. This causes stress on the material and may cause early light-output degradation. To quantitatively classify useful lifetime in a standardized manner it has been suggested to use the terms L70 and L50, which is the time it will take a given LED to reach 70% and 50% light output respectively.[56]
Like other lighting devices, LED performance is temperature dependent. Most manufacturers' published ratings of LEDs are for an operating temperature of 25 °C. LEDs used outdoors, such as traffic signals or in-pavement signal lights, and that are utilized in climates where the temperature within the luminaire gets very hot, could result in low signal intensities or even failure.[57]
LED light output rises at lower temperatures, leveling off, depending on type, at around −30 °C.[citation needed] Thus, LED technology may be a good replacement in uses such as supermarket freezer lighting[58][59][60] and will last longer than other technologies. Because LEDs emit less heat than incandescent bulbs, they are an energy-efficient technology for uses such as in freezers and refrigerators. However, because they emit little heat, ice and snow may build up on the LED luminaire in colder climates.[57] Similarly, this lack of waste heat generation has been observed to sometimes cause significant problems with street traffic signals and airport runway lighting in snow-prone areas. In response to this problem, some LED lighting systems have been designed with an added heating circuit at the expense of reduced overall electrical efficiency of the system; additionally, research has been done to develop heat sink technologies that will transfer heat produced within the junction to appropriate areas of the luminaire.[61]
Colors and materials
Conventional LEDs are made from a variety of inorganic semiconductor materials. The following table shows the available colors with wavelength range, voltage drop and material:| Color | Wavelength [nm] | Voltage drop [ΔV] | Semiconductor material | |
|---|---|---|---|---|
| Infrared | λ > 760 | ΔV < 1.63 | Gallium arsenide (GaAs) Aluminium gallium arsenide (AlGaAs) |
|
| Red | 610 < λ < 760 | 1.63 < ΔV < 2.03 | Aluminium gallium arsenide (AlGaAs) Gallium arsenide phosphide (GaAsP) Aluminium gallium indium phosphide (AlGaInP) Gallium(III) phosphide (GaP) |
|
| Orange | 590 < λ < 610 | 2.03 < ΔV < 2.10 | Gallium arsenide phosphide (GaAsP) Aluminium gallium indium phosphide (AlGaInP) Gallium(III) phosphide (GaP) |
|
| Yellow | 570 < λ < 590 | 2.10 < ΔV < 2.18 | Gallium arsenide phosphide (GaAsP) Aluminium gallium indium phosphide (AlGaInP) Gallium(III) phosphide (GaP) |
|
| Green | 500 < λ < 570 | 1.9[62] < ΔV < 4.0 | Traditional green: Gallium(III) phosphide (GaP) Aluminium gallium indium phosphide (AlGaInP) Aluminium gallium phosphide (AlGaP) Pure green: Indium gallium nitride (InGaN) / Gallium(III) nitride (GaN) |
|
| Blue | 450 < λ < 500 | 2.48 < ΔV < 3.7 | Zinc selenide (ZnSe) Indium gallium nitride (InGaN) Silicon carbide (SiC) as substrate Silicon (Si) as substrate—under development |
|
| Violet | 400 < λ < 450 | 2.76 < ΔV < 4.0 | Indium gallium nitride (InGaN) | |
| Purple | multiple types | 2.48 < ΔV < 3.7 | Dual blue/red LEDs, blue with red phosphor, or white with purple plastic |
|
| Ultraviolet | λ < 400 | 3.1 < ΔV < 4.4 | Diamond (235 nm)[63] Boron nitride (215 nm)[64][65] Aluminium nitride (AlN) (210 nm)[66] Aluminium gallium nitride (AlGaN) Aluminium gallium indium nitride (AlGaInN)—down to 210 nm[67] |
|
| Pink | multiple types | ΔV ~ 3.3[68] | Blue with one or two phosphor layers: yellow with red, orange or pink phosphor added afterwards, or white with pink pigment or dye.[69] |
|
| White | Broad spectrum | ΔV = 3.5 | Blue/UV diode with yellow phosphor |
Ultraviolet and blue LEDs
The first blue LEDs using gallium nitride were made in 1971 by Jacques Pankove at RCA Laboratories.[70] These devices had too little light output to be of practical use and research into gallium nitride devices slowed. In August 1989, Cree Inc. introduced the first commercially available blue LED based on the indirect bandgap semiconductor, silicon carbide.[71] SiC LEDs had very low efficiency, no more than about 0.03%, but did emit in the blue portion of the visible light spectrum.
In the late 1980s, key breakthroughs in GaN epitaxial growth and p-type doping[72] ushered in the modern era of GaN-based optoelectronic devices. Building upon this foundation, in 1993 high-brightness blue LEDs were demonstrated.[73] High-brightness blue LEDs invented by Shuji Nakamura of Nichia Corporation using gallium nitride revolutionized LED lighting, making high-power light sources practical.
By the late 1990s, blue LEDs had become widely available. They have an active region consisting of one or more InGaN quantum wells sandwiched between thicker layers of GaN, called cladding layers. By varying the relative In/Ga fraction in the InGaN quantum wells, the light emission can in theory be varied from violet to amber. Aluminium gallium nitride (AlGaN) of varying Al/Ga fraction can be used to manufacture the cladding and quantum well layers for ultraviolet LEDs, but these devices have not yet reached the level of efficiency and technological maturity of InGaN/GaN blue/green devices. If un-alloyed GaN is used in this case to form the active quantum well layers, the device will emit near-ultraviolet light with a peak wavelength centred around 365 nm. Green LEDs manufactured from the InGaN/GaN system are far more efficient and brighter than green LEDs produced with non-nitride material systems, but practical devices still exhibit efficiency too low for high-brightness applications.
With nitrides containing aluminium, most often AlGaN and AlGaInN, even shorter wavelengths are achievable. Ultraviolet LEDs in a range of wavelengths are becoming available on the market. Near-UV emitters at wavelengths around 375–395 nm are already cheap and often encountered, for example, as black light lamp replacements for inspection of anti-counterfeiting UV watermarks in some documents and paper currencies. Shorter-wavelength diodes, while substantially more expensive, are commercially available for wavelengths down to 247 nm.[74] As the photosensitivity of microorganisms approximately matches the absorption spectrum of DNA, with a peak at about 260 nm, UV LED emitting at 250–270 nm are to be expected in prospective disinfection and sterilization devices. Recent research has shown that commercially available UVA LEDs (365 nm) are already effective disinfection and sterilization devices.[75]
Deep-UV wavelengths were obtained in laboratories using aluminium nitride (210 nm),[66] boron nitride (215 nm)[64][65] and diamond (235 nm).[63]
White light
There are two primary ways of producing white light-emitting diodes (WLEDs), LEDs that generate high-intensity white light. One is to use individual LEDs that emit three primary colors[76]—red, green, and blue—and then mix all the colors to form white light. The other is to use a phosphor material to convert monochromatic light from a blue or UV LED to broad-spectrum white light, much in the same way a fluorescent light bulb works.Because of metamerism, it is possible to have quite different spectra that appear white.
RGB systems
There are several types of multi-color white LEDs: di-, tri-, and tetrachromatic white LEDs. Several key factors that play among these different methods, include color stability, color rendering capability, and luminous efficacy. Often, higher efficiency will mean lower color rendering, presenting a trade-off between the luminous efficiency and color rendering. For example, the dichromatic white LEDs have the best luminous efficacy (120 lm/W), but the lowest color rendering capability. However, although tetrachromatic white LEDs have excellent color rendering capability, they often have poor luminous efficiency. Trichromatic white LEDs are in between, having both good luminous efficacy (>70 lm/W) and fair color rendering capability.
One of the challenges is the development of more efficient green LEDs. The theoretical maximum for green LEDs is 683 lumens per watt but today few green LEDs exceed even 100 lumens per watt. The blue and red LEDs get closer to their theoretical limits.
Multi-color LEDs offer not merely another means to form white light but a new means to form light of different colors. Most perceivable colors can be formed by mixing different amounts of three primary colors. This allows precise dynamic color control. As more effort is devoted to investigating this method, multi-color LEDs should have profound influence on the fundamental method that we use to produce and control light color. However, before this type of LED can play a role on the market, several technical problems must be solved. These include that this type of LED's emission power decays exponentially with rising temperature,[78] resulting in a substantial change in color stability. Such problems inhibit and may preclude industrial use. Thus, many new package designs aimed at solving this problem have been proposed and their results are now being reproduced by researchers and scientists.
CCT dimming for LED technology is regarded as a difficult task, since binning, age and temperature drift effects of LEDs change the actual color value output. Feedback loop systems are used for example with color sensors, to actively monitor and control the color output of multiple color mixing LEDs.[79]
Phosphor-based LEDs
Phosphor-based LED efficiency losses are due to the heat loss from the Stokes shift and also other phosphor-related degradation issues. Their efficiencies compared to normal LEDs depend on the spectral distribution of the resultant light output and the original wavelength of the LED itself. For example, the efficiency of a typical YAG yellow phosphor based white LED ranges from 3 to 5 times the efficiency of the original blue LED because of the greater luminous efficacy of yellow compared to blue light. Due to the simplicity of manufacturing the phosphor method is still the most popular method for making high-intensity white LEDs. The design and production of a light source or light fixture using a monochrome emitter with phosphor conversion is simpler and cheaper than a complex RGB system, and the majority of high-intensity white LEDs presently on the market are manufactured using phosphor light conversion.
Among the challenges being faced to improve the efficiency of LED-based white light sources is the development of more efficient phosphors. Today the most efficient yellow phosphor is still the YAG phosphor, with less than 10% Stoke shift loss. Losses attributable to internal optical losses due to re-absorption in the LED chip and in the LED packaging itself account typically for another 10% to 30% of efficiency loss. Currently, in the area of phosphor LED development, much effort is being spent on optimizing these devices to higher light output and higher operation temperatures. For instance, the efficiency can be raised by adapting better package design or by using a more suitable type of phosphor. Conformal coating process is frequently used to address the issue of varying phosphor thickness.
The phosphor-based white LEDs encapsulate InGaN blue LEDs inside phosphor coated epoxy. A common yellow phosphor material is cerium-doped yttrium aluminium garnet (Ce3+:YAG).
White LEDs can also be made by coating near-ultraviolet (NUV) LEDs with a mixture of high-efficiency europium-based phosphors that emit red and blue, plus copper and aluminium-doped zinc sulfide (ZnS:Cu, Al) that emits green. This is a method analogous to the way fluorescent lamps work. This method is less efficient than blue LEDs with YAG:Ce phosphor, as the Stokes shift is larger, so more energy is converted to heat, but yields light with better spectral characteristics, which render color better. Due to the higher radiative output of the ultraviolet LEDs than of the blue ones, both methods offer comparable brightness. A concern is that UV light may leak from a malfunctioning light source and cause harm to human eyes or skin.
Other white LEDs
Another method used to produce experimental white light LEDs used no phosphors at all and was based on homoepitaxially grown zinc selenide (ZnSe) on a ZnSe substrate that simultaneously emitted blue light from its active region and yellow light from the substrate.[82]Organic light-emitting diodes (OLEDs)
Main article: Organic light-emitting diode
The potential advantages of OLEDs include thin, low-cost displays with a low driving voltage, wide viewing angle, and high contrast and color gamut.[84] Polymer LEDs have the added benefit of printable[85][86] and flexible[87] displays. OLEDs have been used to make visual displays for portable electronic devices such as cellphones, digital cameras, and MP3 players while possible future uses include lighting and televisions.[84]
Quantum dot LEDs (experimental)
Quantum dots (QD) are semiconductor nanocrystals that possess unique optical properties.[88] Their emission color can be tuned from the visible throughout the infrared spectrum. This allows quantum dot LEDs to create almost any color on the CIE diagram. This provides more color options and better color rendering than white LEDs.[citation needed] Quantum dot LEDs are available in the same package types as traditional phosphor-based LEDs.[citation needed]There are two types of schemes for QD excitation. One uses photo excitation with a primary light source LED (typically blue or UV LEDs are used). The other is direct electrical excitation first demonstrated by Alivisatos et al.[89]One example of the photo-excitation scheme is a method developed by Michael Bowers, at Vanderbilt University in Nashville, involving coating a blue LED with quantum dots that glow white in response to the blue light from the LED. This method emits a warm, yellowish-white light similar to that made by incandescent bulbs.[90] Quantum dots are also being considered for use in white light-emitting diodes in liquid crystal display (LCD) televisions.[91]
The major difficulty in using quantum dots-based LEDs is the insufficient stability of QDs under prolonged irradiation.[citation needed] In February 2011 scientists at PlasmaChem GmbH could synthesize quantum dots for LED applications and build a light converter on their basis, which could efficiently convert light from blue to any other color for many hundred hours.[92] Such QDs can be used to emit visible or near infrared light of any wavelength being excited by light with a shorter wavelength.
The structure of QD-LEDs used for the electrical-excitation scheme is similar to basic design of OLED. A layer of quantum dots is sandwiched between layers of electron-transporting and hole-transporting materials. An applied electric field causes electrons and holes to move into the quantum dot layer and recombine forming an exciton that excites a QD. This scheme is commonly studied for quantum dot display. The tunability of emission wavelengths and narrow bandwidth is also beneficial as excitation sources for fluorescence imaging. Fluorescence near-field scanning optical microscopy (NSOM) utilizing an integrated QD-LED has been demonstrated.[93]
In February 2008, a luminous efficacy of 300 lumens of visible light per watt of radiation (not per electrical watt) and warm-light emission was achieved by using nanocrystals.[94]
Types
Miniature
These are mostly single-die LEDs used as indicators, and they come in various sizes from 2 mm to 8 mm, through-hole and surface mount packages. They usually do not use a separate heat sink.[96] Typical current ratings ranges from around 1 mA to above 20 mA. The small size sets a natural upper boundary on power consumption due to heat caused by the high current density and need for a heat sink.Common package shapes include round, with a domed or flat top, rectangular with a flat top (as used in bar-graph displays), and triangular or square with a flat top. The encapsulation may also be clear or tinted to improve contrast and viewing angle.
There are three main categories of miniature single die LEDs:
- Low-current: typically rated for 2 mA at around 2 V (approximately 4 mW consumption).
- Standard: 20 mA LEDs (ranging from approximately 40 mW to 90 mW) at around:
-
- 1.9 to 2.1 V for red, orange and yellow,
- 3.0 to 3.4 V for green and blue,
- 2.9 to 4.2 V for violet, pink, purple and white.
- Ultra-high-output: 20 mA at approximately 2 V or 4–5 V, designed for viewing in direct sunlight.
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Different sized LEDs. 8 mm, 5 mm and 3 mm, with a wooden match-stick for scale.
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LED in its on and off states.
-
Mid-range
Medium-power LEDs are often through-hole-mounted and mostly utilized when an output of just a few lumen is needed. They sometimes have the diode mounted to four leads (two cathode leads, two anode leads) for better heat conduction and carry an integrated lens. An example of this is the Superflux package, from Philips Lumileds. These LEDs are most commonly used in light panels, emergency lighting, and automotive tail-lights. Due to the larger amount of metal in the LED, they are able to handle higher currents (around 100 mA). The higher current allows for the higher light output required for tail-lights and emergency lighting.High-power
See also: Solid-state lighting and LED lamp
High-power LEDs (HPLED) can be driven at currents from hundreds of mA
to more than an ampere, compared with the tens of mA for other LEDs.
Some can emit over a thousand lumens.[97][98] LED power densities up to 300W/cm2 have been achieved.[44]
Since overheating is destructive, the HPLEDs must be mounted on a heat
sink to allow for heat dissipation. If the heat from a HPLED is not
removed, the device will fail in seconds. One HPLED can often replace an
incandescent bulb in a flashlight, or be set in an array to form a powerful LED lamp.Some well-known HPLEDs in this category are the Nichia 19 series, Lumileds Rebel Led, Osram Opto Semiconductors Golden Dragon, and Cree X-lamp. As of September 2009, some HPLEDs manufactured by Cree Inc. now exceed 105 lm/W [99] (e.g. the XLamp XP-G LED chip emitting Cool White light) and are being sold in lamps intended to replace incandescent, halogen, and even fluorescent lights, as LEDs grow more cost competitive.
The impact of Haltz's law governing the light output of LEDs over time can be readily seen in year over year increases in lumen output and efficiency. For example, the CREE XP-G series LED achieved 105 lm/W in 2009,[99] while Nichia released the 19 series with a typical efficiency of 140 lm/W in 2010.[100]
LEDs have been developed by Seoul Semiconductor that can operate on AC power without the need for a DC converter. For each half-cycle, part of the LED emits light and part is dark, and this is reversed during the next half-cycle. The efficacy of this type of HPLED is typically 40 lm/W.[101] A large number of LED elements in series may be able to operate directly from line voltage. In 2009, Seoul Semiconductor released a high DC voltage LED capable of being driven from AC power with a simple controlling circuit. The low-power dissipation of these LEDs affords them more flexibility than the original AC LED design.[102]
Application-specific variations
- Flashing LEDs are used as attention seeking indicators without requiring external electronics. Flashing LEDs resemble standard LEDs but they contain an integrated multivibrator circuit that causes the LED to flash with a typical period of one second. In diffused lens LEDs this is visible as a small black dot. Most flashing LEDs emit light of one color, but more sophisticated devices can flash between multiple colors and even fade through a color sequence using RGB color mixing.
- Bi-color LEDs are two different LED emitters in one case. There are two types of these. One type consists of two dies connected to the same two leads antiparallel to each other. Current flow in one direction emits one color, and current in the opposite direction emits the other color. The other type consists of two dies with separate leads for both dies and another lead for common anode or cathode, so that they can be controlled independently.
- Tri-color LEDs are three different LED emitters in one case. Each emitter is connected to a separate lead so they can be controlled independently. A four-lead arrangement is typical with one common lead (anode or cathode) and an additional lead for each color.
- RGB LEDs are Tri-color LEDs with red, green, and blue emitters, in general using a four-wire connection with one common lead (anode or cathode). These LEDs can have either common positive or common negative leads. Others however, have only two leads (positive and negative) and have a built in tiny electronic control unit.
- Alphanumeric LED displays are available in seven-segment and starburst format. Seven-segment displays handle all numbers and a limited set of letters. Starburst displays can display all letters. Seven-segment LED displays were in widespread use in the 1970s and 1980s, but rising use of liquid crystal displays, with their lower power needs and greater display flexibility, has reduced the popularity of numeric and alphanumeric LED displays.
Considerations for use
Power sources
Main article: LED power sources
The current/voltage characteristic of an LED is similar to other
diodes, in that the current is dependent exponentially on the voltage
(see Shockley diode equation).
This means that a small change in voltage can cause a large change in
current. If the maximum voltage rating is exceeded by a small amount,
the current rating may be exceeded by a large amount, potentially
damaging or destroying the LED. The typical solution is to use constant-current
power supplies, or driving the LED at a voltage much below the maximum
rating. Since most common power sources (batteries, mains) are
constant-voltage sources, most LED fixtures must include a power
converter, at least a current-limiting resistor. However, the high
resistance of 3 V coin cells
combined with the high differential resistance of nitride-based LEDs
makes it possible to power such an LED from such a coin cell without an
external resistor.[103]Electrical polarity
Main article: Electrical polarity of LEDs
As with all diodes, current flows easily from p-type to n-type material.[104]
However, no current flows and no light is emitted if a small voltage is
applied in the reverse direction. If the reverse voltage grows large
enough to exceed the breakdown voltage,
a large current flows and the LED may be damaged. If the reverse
current is sufficiently limited to avoid damage, the reverse-conducting
LED is a useful noise diode.Safety and health
The vast majority of devices containing LEDs are "safe under all conditions of normal use", and so are classified as "Class 1 LED product"/"LED Klasse 1". At present, only a few LEDs—extremely bright LEDs that also have a tightly focused viewing angle of 8° or less—could, in theory, cause temporary blindness, and so are classified as "Class 2".[105] The Opinion of the French Agency for Food, Environmental and Occupational Health & Safety (ANSES) of 2010, on the health issues concerning LEDs, suggested banning public use of lamps which were in the moderate Risk Group 2, especially those with a high blue component in places frequented by children.[106] In general, laser safety regulations—and the "Class 1", "Class 2", etc. system—also apply to LEDs.[107]While LEDs have the advantage over fluorescent lamps that they do not contain mercury, they may contain other hazardous metals such as lead and arsenic. A study published in 2011 states: "According to federal standards, LEDs are not hazardous except for low-intensity red LEDs, which leached Pb [lead] at levels exceeding regulatory limits (186 mg/L; regulatory limit: 5). However, according to California regulations, excessive levels of copper (up to 3892 mg/kg; limit: 2500), lead (up to 8103 mg/kg; limit: 1000), nickel (up to 4797 mg/kg; limit: 2000), or silver (up to 721 mg/kg; limit: 500) render all except low-intensity yellow LEDs hazardous."[108]
Advantages
- Efficiency: LEDs emit more light per watt than incandescent light bulbs.[109] The efficiency of LED lighting fixtures is not affected by shape and size, unlike fluorescent light bulbs or tubes.
- Color: LEDs can emit light of an intended color without using any color filters as traditional lighting methods need. This is more efficient and can lower initial costs.
- Size: LEDs can be very small (smaller than 2 mm2[110]) and are easily attached to printed circuit boards.
- On/Off time: LEDs light up very quickly. A typical red indicator LED will achieve full brightness in under a microsecond.[111] LEDs used in communications devices can have even faster response times.
- Cycling: LEDs are ideal for uses subject to frequent on-off cycling, unlike fluorescent lamps that fail faster when cycled often, or HID lamps that require a long time before restarting.
- Dimming: LEDs can very easily be dimmed either by pulse-width modulation or lowering the forward current.[112]
- Cool light: In contrast to most light sources, LEDs radiate very little heat in the form of IR that can cause damage to sensitive objects or fabrics. Wasted energy is dispersed as heat through the base of the LED.
- Slow failure: LEDs mostly fail by dimming over time, rather than the abrupt failure of incandescent bulbs.[113]
- Lifetime: LEDs can have a relatively long useful life. One report estimates 35,000 to 50,000 hours of useful life, though time to complete failure may be longer.[114] Fluorescent tubes typically are rated at about 10,000 to 15,000 hours, depending partly on the conditions of use, and incandescent light bulbs at 1,000 to 2,000 hours. Several DOE demonstrations have shown that reduced maintenance costs from this extended lifetime, rather than energy savings, is the primary factor in determining the payback period for an LED product.[115]
- Shock resistance: LEDs, being solid-state components, are difficult to damage with external shock, unlike fluorescent and incandescent bulbs, which are fragile.
- Focus: The solid package of the LED can be designed to focus its light. Incandescent and fluorescent sources often require an external reflector to collect light and direct it in a usable manner. For larger LED packages total internal reflection (TIR) lenses are often used to the same effect. However, when large quantities of light is needed many light sources are usually deployed, which are difficult to focus or collimate towards the same target.
Disadvantages
- High initial price: LEDs are currently more expensive, price per lumen, on an initial capital cost basis, than most conventional lighting technologies. As of 2010, the cost per thousand lumens (kilolumen) was about $18. The price is expected to reach $2/kilolumen by 2015.[116] The additional expense partially stems from the relatively low lumen output and the drive circuitry and power supplies needed.
- Temperature dependence: LED performance largely depends on the ambient temperature of the operating environment – or "thermal management" properties. Over-driving an LED in high ambient temperatures may result in overheating the LED package, eventually leading to device failure. An adequate heat sink is needed to maintain long life. This is especially important in automotive, medical, and military uses where devices must operate over a wide range of temperatures, which require low failure rates.
- Voltage sensitivity: LEDs must be supplied with the voltage above the threshold and a current below the rating. This can involve series resistors or current-regulated power supplies.[117]
- Light quality: Most cool-white LEDs have spectra that differ significantly from a black body radiator like the sun or an incandescent light. The spike at 460 nm and dip at 500 nm can cause the color of objects to be perceived differently under cool-white LED illumination than sunlight or incandescent sources, due to metamerism,[118] red surfaces being rendered particularly badly by typical phosphor-based cool-white LEDs. However, the color rendering properties of common fluorescent lamps are often inferior to what is now available in state-of-art white LEDs.
- Area light source: Single LEDs do not approximate a point source of light giving a spherical light distribution, but rather a lambertian distribution. So LEDs are difficult to apply to uses needing a spherical light field, however different fields of light can be manipulated by the application of different optics or "lenses". LEDs cannot provide divergence below a few degrees. In contrast, lasers can emit beams with divergences of 0.2 degrees or less.[119]
- Electrical polarity: Unlike incandescent light bulbs, which illuminate regardless of the electrical polarity, LEDs will only light with correct electrical polarity. To automatically match source polarity to LED devices, rectifiers can be used.
- Blue hazard: There is a concern that blue LEDs and cool-white LEDs are now capable of exceeding safe limits of the so-called blue-light hazard as defined in eye safety specifications such as ANSI/IESNA RP-27.1–05: Recommended Practice for Photobiological Safety for Lamp and Lamp Systems.[120][121]
- Blue pollution: Because cool-white LEDs with high color temperature emit proportionally more blue light than conventional outdoor light sources such as high-pressure sodium vapor lamps, the strong wavelength dependence of Rayleigh scattering means that cool-white LEDs can cause more light pollution than other light sources. The International Dark-Sky Association discourages using white light sources with correlated color temperature above 3,000 K.[102][not in citation given]
- Droop: The efficiency of conventional InGaN based LEDs decreases as one increases current above a given level.[46][47][122][123]
Applications
LED uses fall into four major categories:- Visual signals where light goes more or less directly from the source to the human eye, to convey a message or meaning.
- Illumination where light is reflected from objects to give visual response of these objects.
- Measuring and interacting with processes involving no human vision.[124]
- Narrow band light sensors where LEDs operate in a reverse-bias mode and respond to incident light, instead of emitting light.[125][126][127][128] See LEDs as light sensors.
Indicators and signs
The low energy consumption, low maintenance and small size of LEDs has led to uses as status indicators and displays on a variety of equipment and installations. Large-area LED displays are used as stadium displays and as dynamic decorative displays. Thin, lightweight message displays are used at airports and railway stations, and as destination displays for trains, buses, trams, and ferries.
Due to the relative cheapness of low output LEDs, they are also used in many temporary uses such as glowsticks, throwies, and the photonic textile Lumalive. Artists have also used LEDs for LED art.
Weather/all-hazards radio receivers with Specific Area Message Encoding (SAME) have three LEDs: red for warnings, orange for watches, and yellow for advisories & statements whenever issued.
Lighting
See also: LED lamp and LED-backlit LCD display
With the development of high-efficiency and high-power LEDs, it has
become possible to use LEDs in lighting and illumination. Replacement light bulbs have been made, as well as dedicated fixtures and LED lamps. To encourage the shift to very high efficiency lighting, the US Department of Energy has created the L Prize competition. The Philips
Lighting North America LED bulb won the first competition on August 3,
2011 after successfully completing 18 months of intensive field, lab,
and product testing.[130]LEDs are used as street lights and in other architectural lighting where color changing is used. The mechanical robustness and long lifetime is used in automotive lighting on cars, motorcycles, and bicycle lights.
LED street lights are employed on poles and in parking garages. In 2007, the Italian village Torraca was the first place to convert its entire illumination system to LEDs.[131]
LEDs are used in aviation lighting. Airbus has used LED lighting in their Airbus A320 Enhanced since 2007, and Boeing plans its use in the 787. LEDs are also being used now in airport and heliport lighting. LED airport fixtures currently include medium-intensity runway lights, runway centerline lights, taxiway centerline and edge lights, guidance signs, and obstruction lighting.
LEDs are also suitable for backlighting for LCD televisions and lightweight laptop displays and light source for DLP projectors (See LED TV). RGB LEDs raise the color gamut by as much as 45%. Screens for TV and computer displays can be made thinner using LEDs for backlighting.[132]
LEDs are used increasingly in aquarium lights. In particular for reef aquariums, LED lights provide an efficient light source with less heat output to help maintain optimal aquarium temperatures. LED-based aquarium fixtures also have the advantage of being manually adjustable to emit a specific color-spectrum for ideal coloration of corals, fish, and invertebrates while optimizing photosynthetically active radiation (PAR), which raises growth and sustainability of photosynthetic life such as corals, anemones, clams, and macroalgae. These fixtures can be electronically programmed to simulate various lighting conditions throughout the day, reflecting phases of the sun and moon for a dynamic reef experience. LED fixtures typically cost up to five times as much as similarly rated fluorescent or high-intensity discharge lighting designed for reef aquariums and are not as high output to date.[dated info]
The lack of IR or heat radiation makes LEDs ideal for stage lights using banks of RGB LEDs that can easily change color and decrease heating from traditional stage lighting, as well as medical lighting where IR-radiation can be harmful. In energy conservation, the lower heat output of LEDs also means air conditioning (cooling) systems have less heat to dispose of, reducing carbon dioxide emissions.
LEDs are small, durable and need little power, so they are used in hand held devices such as flashlights. LED strobe lights or camera flashes operate at a safe, low voltage, instead of the 250+ volts commonly found in xenon flashlamp-based lighting. This is especially useful in cameras on mobile phones, where space is at a premium and bulky voltage-raising circuitry is undesirable.
LEDs are used for infrared illumination in night vision uses including security cameras. A ring of LEDs around a video camera, aimed forward into a retroreflective background, allows chroma keying in video productions.
LEDs are used in mining operations, as cap lamps to provide light for miners. Research has been done to improve LEDs for mining, to reduce glare and to increase illumination, reducing risk of injury for the miners.[133]
LEDs are now used commonly in all market areas from commercial to home use: standard lighting, AV, stage, theatrical, architectural, and public installations, and wherever artificial light is used.
LEDs are increasingly finding uses in medical and educational applications, for example as mood enhancement[citation needed], and new technologies such as AmBX, exploiting LED versatility. NASA has even sponsored research for the use of LEDs to promote health for astronauts.[134]
Smart lighting
Light can be used to transmit broadband data, which is already implemented in IrDA standards using infrared LEDs. Because LEDs can cycle on and off millions of times per second, they can be wireless transmitters and access points for data transport.[135] Lasers can also be modulated in this manner.Sustainable lighting
Efficient lighting is needed for sustainable architecture. In 2009, a typical 13-watt LED lamp emitted 450 to 650 lumens,[136] which is equivalent to a standard 40-watt incandescent bulb. In 2011, LEDs have become more efficient, so that a 6-watt LED can easily achieve the same results.[137] A standard 40-watt incandescent bulb has an expected lifespan of 1,000 hours, whereas an LED can continue to operate with reduced efficiency for more than 50,000 hours, 50 times longer than the incandescent bulb.Energy consumption
In the US, one kilowatt-hour of electricity will cause 1.34 pounds (610 g) of CO2 emission.[138] Assuming the average light bulb is on for 10 hours a day, one 40-watt incandescent bulb will cause 196 pounds (89 kg) of CO2 emission per year. The 6-watt LED equivalent will only cause 30 pounds (14 kg) of CO2 over the same time span. A building’s carbon footprint from lighting can be reduced by 85% by exchanging all incandescent bulbs for new LEDs.Economically sustainable
LED light bulbs could be a cost-effective option for lighting a home or office space because of their very long lifetimes. Consumer use of LEDs as a replacement for conventional lighting system is currently hampered by the high cost and low efficiency of available products. 2009 DOE testing results showed an average efficacy of 35 lm/W, below that of typical CFLs, and as low as 9 lm/W, worse than standard incandescents.[136] However, as of 2011, there are LED bulbs available as efficient as 150 lm/W and even inexpensive low-end models typically exceed 50 lm/W. The high initial cost of commercial LED bulbs is due to the expensive sapphire substrate, which is key to the production process. The sapphire apparatus must be coupled with a mirror-like collector to reflect light that would otherwise be wasted.Other applications
The light from LEDs can be modulated very quickly so they are used extensively in optical fiber and free space optics communications. This includes remote controls, such as for TVs, VCRs, and LED Computers, where infrared LEDs are often used. Opto-isolators use an LED combined with a photodiode or phototransistor to provide a signal path with electrical isolation between two circuits. This is especially useful in medical equipment where the signals from a low-voltage sensor circuit (usually battery-powered) in contact with a living organism must be electrically isolated from any possible electrical failure in a recording or monitoring device operating at potentially dangerous voltages. An optoisolator also allows information to be transferred between circuits not sharing a common ground potential.Many sensor systems rely on light as the signal source. LEDs are often ideal as a light source due to the requirements of the sensors. LEDs are used as movement sensors, for example in optical computer mice. The Nintendo Wii's sensor bar uses infrared LEDs. Pulse oximeters use them for measuring oxygen saturation. Some flatbed scanners use arrays of RGB LEDs rather than the typical cold-cathode fluorescent lamp as the light source. Having independent control of three illuminated colors allows the scanner to calibrate itself for more accurate color balance, and there is no need for warm-up. Further, its sensors only need be monochromatic, since at any one time the page being scanned is only lit by one color of light. Touch sensing: Since LEDs can also be used as photodiodes, they can be used for both photo emission and detection. This could be used, for example, in a touch-sensing screen that registers reflected light from a finger or stylus.[139]
Plant growers are interested in LEDs because they are more energy-efficient, emit less heat (can damage plants close to hot lamps), and can provide the optimum light frequency for plant growth and bloom periods compared to currently used grow lights: HPS (high-pressure sodium), metal-halide (MH) or CFL/low-energy. However, LEDs have not replaced these grow lights due to higher price. As mass production and LED kits develop, the LED products will become cheaper.
LEDs have also been used as a medium-quality voltage reference in electronic circuits. The forward voltage drop (e.g., about 1.7 V for a normal red LED) can be used instead of a Zener diode in low-voltage regulators. Red LEDs have the flattest I/V curve above the knee. Nitride-based LEDs have a fairly steep I/V curve and are useless for this purpose. Although LED forward voltage is far more current-dependent than a good Zener, Zener diodes are not widely available below voltages of about 3 V.
LEDs are an essential part of the illumination system in digital microscopes, such as those which can be directly attached to the USB port of a computer. Such USB microscopes and endoscopes enable images to be recorded and stored directly on the computer without use of a separate camera.
Light sources for machine vision systems
Machine vision systems often require bright and homogeneous illumination, so features of interest are easier to process. LEDs are often used for this purpose, and this is likely to remain one of their major uses until price drops low enough to make signaling and illumination uses more widespread. Barcode scanners are the most common example of machine vision, and many low cost ones use red LEDs instead of lasers. Optical computer mice are also another example of LEDs in machine vision, as it is used to provide an even light source on the surface for the miniature camera within the mouse. LEDs constitute a nearly ideal light source for machine vision systems for several reasons:The size of the illuminated field is usually comparatively small and machine vision systems are often quite expensive, so the cost of the light source is usually a minor concern. However, it might not be easy to replace a broken light source placed within complex machinery, and here the long service life of LEDs is a benefit.
LED elements tend to be small and can be placed with high density over flat or even-shaped substrates (PCBs etc.) so that bright and homogeneous sources that direct light from tightly controlled directions on inspected parts can be designed. This can often be obtained with small, low-cost lenses and diffusers, helping to achieve high light densities with control over lighting levels and homogeneity. LED sources can be shaped in several configurations (spot lights for reflective illumination; ring lights for coaxial illumination; back lights for contour illumination; linear assemblies; flat, large format panels; dome sources for diffused, omnidirectional illumination).
LEDs can be easily strobed (in the microsecond range and below) and synchronized with imaging. High-power LEDs are available allowing well-lit images even with very short light pulses. This is often used to obtain crisp and sharp “still” images of quickly moving parts.
LEDs come in several different colors and wavelengths, allowing easy use of the best color for each need, where different color may provide better visibility of features of interest. Having a precisely known spectrum allows tightly matched filters to be used to separate informative bandwidth or to reduce disturbing effects of ambient light. LEDs usually operate at comparatively low working temperatures, simplifying heat management and dissipation. This allows using plastic lenses, filters, and diffusers. Waterproof units can also easily be designed, allowing use in harsh or wet environments (food, beverage, oil industries).
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LEDs used on a train for both overhead lighting and destination signage.
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A large LED display behind a disc jockey
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LED destination signs on buses, one with a colored route number
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LED digital display that can display four digits and points
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Traffic light using LED
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Western Australia Police car with LEDs used in its high-mounted brake light, its rear window and roof-mounted flashing Police vehicle lights and roof-mounted road user information display
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LED daytime running lights of Audi A4
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LED panel light source used in an experiment on plant growth. The findings of such experiments may be used to grow food in space on long duration missions.
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LED illumination
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LED lights reacting dynamically to video feed via AmBX
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